Tag Archives: forged conveyor chains

China Standard The Factory Produces X-458 Die Forged Chain Suspension Chains Industrial Chain Painting; Chain X-348 X-678 H-698 Xt-100 Xt-160 F-80 Conveyor Chains

Product Description

Die forging chain (also known as die forging chain) is a detachable chain used in suspension conveyors and is its main transmission component. The forging chain is composed of 3 parts: inner piece, outer piece and pin shaft, all of which are forged parts. Die forging easy to remove chain models are 3 inches, 4 inches, 6 inches, 9 inches and so on.
 

Company Profile

 

ZheJiang Yupan Machinery Equipment Co., Ltd.

Since its establishment, ZheJiang Yupan Machinery Equipment Co., Ltd. Has been a leading manufacturer of suspension chain rollers, lightweight suspension chains, die-forged chains, and bearings. Our commitment to CHINAMFG and innovation has allowed us to serve a diverse range of industries, including automotive, meat processing, and high-speed industrial wire manufacturing.

Our suspension chain rollers are designed for durability and smooth operation, ensuring efficient and reliable transportation of products along various production lines. Whether it’s the car electrophoresis line, CHINAMFG slaughter line, or any other industrial process, our rollers provide a stable and dependable suspension solution.

Our lightweight suspension chains are perfect for applications where weight reduction is crucial. These chains are strong yet lightweight, enabling them to handle heavy loads while maintaining high operational speeds. Whether in electrostatic spraying lines, tire production lines, or automotive assembly lines, our lightweight chains are an integral part of the efficient workflow.

Our die-forged chains are known for their exceptional strength and durability. Forged from high-quality materials using precision techniques, these chains can withstand extreme loads and harsh environments, making them ideal for high-stress applications.

Our bearings, designed with precision engineering, offer smooth rotation and long-lasting performance. Whether it’s for industrial equipment or machinery, our bearings ensure efficient and reliable operation, minimizing downtime and maximizing productivity.

At ZheJiang Yupan, we understand that each industry and application has its unique requirements. Therefore, we offer custom solutions tailored to meet the specific needs of our clients. Our team of experienced engineers and technicians works closely with our customers to understand their unique challenges and provide the most suitable suspension solutions.

Our commitment to quality is evident in our strict adherence to international standards and certifications. We maintain a rigorous quality control process to ensure that each product meets the highest standards of quality and reliability. This commitment to CHINAMFG has helped us gain the trust and satisfaction of our clients worldwide.

In addition to our products, we also pride ourselves on our after-sales service. Our team of experts is always available to provide technical support, maintenance advice, and prompt replacements in case of any issues. We believe in building long-term relationships with our clients and strive to provide them with the best possible support throughout their journey with us.

ZheJiang Yupan Machinery Equipment Co., Ltd. is not just a manufacturer of suspension chain rollers, lightweight suspension chains, die-forged chains, and bearings; We are a partner in your success. We strive to provide innovative and reliable solutions that help our clients achieve their production goals efficiently and cost-effectively.

As we continue to grow and expand, we remain committed to our core values of innovation, quality, and customer satisfaction. We look CHINAMFG to serving more industries and creating even more value for our clients in the future.

Thank you for considering ZheJiang Yupan Machinery Equipment Co., Ltd. As your preferred partner for suspension solutions. We look CHINAMFG to the opportunity to work with you and create a successful and rewarding partnership.

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Material: Alloy
Structure: Combined Chain
Surface Treatment: Polishing
Chain Size: 1/2"*3/32"
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Chain: Die Forging Chain
Samples:
US$ 20/Meter
1 Meter(Min.Order)

|
Request Sample

conveyor

How do you calculate the maximum allowable tension in a conveyor chain?

The maximum allowable tension in a conveyor chain can be calculated using the following steps:

1. Determine the Chain Pitch:

– Measure the distance between the centers of two consecutive chain pins. This measurement is known as the chain pitch and is typically expressed in inches or millimeters.

2. Determine the Chain Speed:

– Determine the speed at which the conveyor chain will be operating. The chain speed is typically expressed in feet per minute or meters per second.

3. Calculate the Chain Pull:

– Determine the total weight or force that needs to be moved by the conveyor chain. This includes the weight of the conveyed material and any additional loads or forces acting on the chain.

4. Calculate the Required Tension:

– Use the following formula to calculate the required tension:

Tension = (Chain Pull × Chain Speed) / (Chain Pitch × Efficiency)

– The efficiency factor accounts for losses due to friction and other factors and is typically expressed as a decimal between 0 and 1.

5. Determine the Maximum Allowable Tension:

– The maximum allowable tension is determined by the manufacturer’s specifications for the conveyor chain. It is important to consult the manufacturer’s documentation or contact them directly to obtain the maximum allowable tension value.

6. Compare the Required Tension and Maximum Allowable Tension:

– Compare the calculated required tension with the maximum allowable tension. The required tension should be less than or equal to the maximum allowable tension to ensure safe and reliable operation of the conveyor chain.

By following these steps and considering the manufacturer’s specifications, you can accurately calculate the maximum allowable tension in a conveyor chain and ensure that it is within the safe operating limits.

conveyor

What are the benefits of using stainless steel conveyor chains?

Stainless steel conveyor chains offer several advantages over other types of chains. Here are some of the key benefits:

1. Corrosion Resistance: Stainless steel is highly resistant to corrosion, making it suitable for applications in harsh environments or industries where frequent washdowns or exposure to moisture is required. It does not rust or corrode like other metals, ensuring a longer lifespan and reliable performance.

2. Strength and Durability: Stainless steel chains are known for their high strength and durability. They can withstand heavy loads, high temperatures, and abrasive materials without deformation or breakage. This makes them ideal for heavy-duty applications where reliability and longevity are crucial.

3. Hygienic and Sanitary: Stainless steel is a non-porous material that is easy to clean and maintain. It is resistant to bacteria, mold, and other contaminants, making it suitable for industries with strict hygiene requirements such as food processing, pharmaceuticals, and medical devices. Stainless steel chains can be thoroughly cleaned and sanitized, reducing the risk of product contamination.

4. Temperature Resistance: Stainless steel chains can withstand a wide range of temperatures, both high and low. They exhibit excellent heat resistance, allowing them to maintain their strength and performance even in extreme temperature conditions.

5. Aesthetic Appeal: Stainless steel chains have a sleek and polished appearance, adding a professional and aesthetic touch to the conveyor system. They are commonly used in industries where visual appeal and brand representation are important, such as retail or luxury goods.

6. Chemical Resistance: Stainless steel is resistant to various chemicals, including acids, alkalis, and solvents. This makes it suitable for applications where contact with corrosive substances is likely.

7. Compatibility with High-Speed Applications: Stainless steel chains can withstand high-speed operations without compromising their structural integrity or performance. They maintain their stability and accuracy even at elevated speeds.

Overall, stainless steel conveyor chains offer corrosion resistance, strength, durability, hygienic properties, temperature resistance, aesthetic appeal, chemical resistance, and compatibility with high-speed applications. These benefits make them a preferred choice in industries such as food and beverage, pharmaceuticals, automotive, and manufacturing, where reliability, cleanliness, and performance are essential.

conveyor

How do you troubleshoot common issues with conveyor chains?

Troubleshooting common issues with conveyor chains involves identifying the problem and taking appropriate steps to resolve it. Here are some common issues and troubleshooting approaches:

  • Chain Slippage: If the chain is slipping or not engaging properly with the sprockets, check for proper tensioning, alignment, and lubrication. Adjust the tension if necessary and ensure the chain is properly aligned with the sprockets.
  • Chain Jamming: If the chain is frequently jamming or getting stuck, inspect the conveyor for any obstructions or foreign objects that may be causing the issue. Clear any debris or blockages and ensure the chain’s path is clear.
  • Excessive Noise: If the chain is making loud or unusual noises, check for proper lubrication. Insufficient lubrication can cause increased friction and noise. Apply the appropriate lubricant according to the manufacturer’s recommendations.
  • Chain Breakage: If the chain is breaking frequently, inspect for any damaged or worn-out components. Replace any broken or worn links, pins, or attachments. Also, check for proper tensioning and alignment, as excessive tension or misalignment can lead to chain breakage.
  • Chain Wear: If the chain shows signs of wear, such as elongation or corrosion, consider replacing it. Excessive wear can affect the performance and lifespan of the chain. Regularly inspect and measure the chain for wear and replace it when necessary.

It’s important to follow proper maintenance practices, including regular inspection, lubrication, and tensioning, to prevent and address common issues with conveyor chains. Consult the manufacturer’s guidelines and seek professional assistance if needed.

China Standard The Factory Produces X-458 Die Forged Chain Suspension Chains Industrial Chain Painting; Chain X-348 X-678 H-698 Xt-100 Xt-160 F-80 Conveyor Chains  China Standard The Factory Produces X-458 Die Forged Chain Suspension Chains Industrial Chain Painting; Chain X-348 X-678 H-698 Xt-100 Xt-160 F-80 Conveyor Chains
editor by CX 2024-04-22

China wholesaler Overhead Forging Detachable Chains Trolley Attachment Drop Forged Conveyor chain a2050 roller chain

Warranty: 3 a long time
Applicable Industries: Creating Substance Stores, Production Plant, Machinery Fix Stores
Personalized assistance: OEM
Regular or Nonstandard: Common
Materials: Steel,stainless metal,20CrMnTi,2Cr13 and so forth. As customers request.
Tensile Toughness: Sturdy, Robust
Merchandise name: overhead conveyor chain
Condition: Buyer Required
floor treatment: Black, ZINC, Simple
Process: Forging
Service: expenditure casting, machining,finishing
MOQ: 1 meter
Quality Control: inside drawing,one hundred% inspection
Packaging Particulars: Customized packaging
Port: QingDao Port

Outsize MicrometerCalipersThread Via or Quit GaugePin GaugesGaugesWork size:.1-300mmTolerance:±0.001 Hardness TestingWork dimension:15-95HRCTolerance: ±0.1HRC Microscope Three-coordinate Testing EquipmentWork dimensions:600-800mmTolerance:±0.001 Secondary Detection EquipmentWork size:220-350mmTolerance:±0.002mm Spectrum Analyzer HangZhou Xihu (West Lake) Dis. Equipment Co.,Ltd loacted in HangZhou,we are the expert manufacture of investment decision casting and polishing elements,as nicely as die casting,sand casting,forging,CNC machining and numerous area remedy. we have in excess of 12 calendar year expertise. We have *expert and skilled engineer crew *Superior manufacturing and inspection products *Powerful high quality control technique *Professional consumer service… Based mostly on our professional provider,large quality goods and competitive charges,we warmly welcome consumers from domestic and oversea to cooperate with us! A) How could I get a sample?Prior to we gained the first purchase, please manage the sample cost and specific fee. We will return the sample price back to you inside your initial get.B) Sample time?Current items: Inside xxx times.C) Whether you could make our model on your products?Sure. We can print your Brand on the two the items and the packages if you can satisfy our MOQ.D) Whether you could make your merchandise by our color?Sure, The shade of merchandise can be personalized if you can meet up with our MOQ.E) How to promise the high quality of your products?1) Rigid detection in the course of creation.2) Strict sampling inspection on items just before shipment and intact solution packaging ensured.

How to choose a drive chain

The process of manufacturing a drive chain starts with bushing. Both inner and outer diameters are strictly measured to ensure tight tolerances. The roundness of the bushing is critical as irregular surfaces in the contact area can cause accelerated wear and shorten chain life. That’s why the CZPT manufacturing process is carefully designed to optimize the wear performance of the chain. There are several types of bushings including roller, forged rivetless, flat top, and timing.
chain

roller chain

The tensile strength of a roller chain is the number of pounds it can withstand before breaking. Fatigue strength is equally important, although the two do not necessarily go hand in hand. Fatigue strength depends on several factors, including the quality of steel used in manufacturing, the quality of the pitch holes, the type of shot peening used, and the thickness and design of the link plates. Here are some things to consider when choosing a roller chain for a drive chain.
When sizing a chain, first determine how much power will be delivered. Then, determine how many teeth you need for the drive sprocket. The gear ratio is approximately 2:1. The number of sprocket teeth depends on the size of the motor. A chain with a higher tooth count requires fewer teeth than a smaller chain. The size of the drive sprocket also depends on the horsepower of the motor.
Before installing rollers or conveyor chains, make sure the drive system is properly aligned. If the drive chain is misaligned, the load on other components will be uneven. This can cause excessive wear on the sprocket or roller chain. Also, check that the sprocket is as close to the bearing as possible. Connecting links can be secured using openings or spring clips.
Different manufacturing processes can affect the performance of the roller chain. Some manufacturers have chains pre-installed at the factory to minimize initial stretch. Others build chains by preloading sprockets and ensuring consistent precision heat treatment. The final product may have greater elongation or less wear than previous products. It is best to follow the manufacturer’s recommendations to extend the life of the roller chain. If you are interested in purchasing a new drive chain, please contact a trusted supplier in your area.

Drop forged rivetless chain

Forged rivetless drive chains are ideal for applications where flexibility and strength are critical. The chain consists of forged steel components for high strength and lightweight. These chain assemblies are easy to assemble without the use of tools and are commonly used on carts, assembly lines, and drag conveyors. They are also compatible with related chain, drive, and accessory products. They have a short turning radius and therefore high flexibility and strength.
The X-348 Forged Rivetless Chain is an example of such a drive chain. This chain is perfect for automated machines that run late at night. It is available in a variety of weight limits and sizes. The chain is pre-stressed after assembly, and a two-year parts replacement warranty is standard. Its durability is also enhanced by the inclusion of push dogs that engage the front floating dogs on the leading free cart.
In addition to this type of chain, CZPT also offers a full line of Caterpillar Drive chains. They are designed to provide fatigue-free operation. The drive jaws are one-piece forged induction hardened steel compatible with forged rivetless chains. There are many special custom chains to choose from. These forged chains can be installed on Caterpillars as well as other types of tractors for maximum durability and efficiency.
Distributors of forged chain products offer a variety of sizes, pitches, and materials for material handling and conveying systems. Typically, this type of chain is used in conveyor and lifting applications and ranges from 3 inches to 9 inches. Depending on size and thickness, it is ideal for a variety of industries including automotive, food, paper, and steel mills. In addition, the chain is corrosion-resistant and corrosion-free.
chain

flat top chain

The flat-top drive chain is used for conveying large and medium workpiece pallets. These chains are available in a variety of materials and designs, including plastic, steel, and stainless steel. The steel flat top chain provides high wear resistance and excellent noise reduction. Steel flat-top chains are suitable for applications requiring high loads and excellent workmanship. HD profiles are compatible with steel flat-top chains and are highly recommended for extreme applications.
CZPT produces two types of flat-top chains. Tabletop chains are similar to wing door hinges, while MatTop chains are assembled using full-width pins. Both types are available in standard widths of 3.25 to 12 inches and are shipped in 10-foot sections. Both types can be shaped according to the width of the chain.
Double hinge pin flat-top chains are available with a variety of hinge pins. There are TAB and standard hinge pins for different machines and drive methods. A flat-top chain with dual-hinge pins will provide higher load carrying capacity, but be aware of the hinge pin size and style required for your application. The hinge pins should be long enough to ensure a smooth and smooth delivery. Double hinge pin flat top drive chains are available in a variety of sizes and designs.
Using standardized components and modules, the flat-top chain conveyor system is highly adaptable and can be seamlessly integrated into any production process. It can also be extended to handle a wider range of containers. Using a single drive, the CZPT system can be extended to a length of 40 meters. Its versatility makes it the choice of many industries. There is also a wide variety of flat-top drive chains to choose from.

time chain

The drive chain is a critical component of any internal combustion engine. They transmit the rotation of the crankshaft to the camshaft via the timing chain. These chains have been standard in cars since the turn of the 20th century, and while toothed belts have become a more cost-effective alternative, manufacturers such as Mercedes-Benz and BMW remain loyal to traditional chain drives.
Timing chains come in many shapes and sizes, with different designs depending on the type of load they must carry. Roller chains are the most common and offer an excellent balance of strength and NVH performance. Its design is similar to a bicycle chain, and the inner link consists of two blades pressed into the holes of the sprocket. Roller chains can also pass through smaller diameter sprockets, and roller chains take up less space than chain links.
The length of the chain allows it to stretch over time. In addition, improper oil maintenance can lead to premature timing chain damage. Without an oil change, the chain is not lubricated, causing the rollers and links to rub against each other. This can cause excessive chain wear and eventually chain breakage. To avoid premature timing chain failure, it is advisable to have your vehicle inspected by a mechanic.
For automotive timing chains, the CZPT website offers the best prices for the timing chain you need. You can find the right timing chain for your car by registering on this website. You can also contact a mechanic to get the parts you need. If you don’t know how to diagnose your timing mechanism, you can always check the owner’s manual or the manufacturer’s website. It is critical to follow the manufacturer’s recommendations to avoid catastrophic failure.
chain

Oil-impregnated bushing

Oil-impregnated bushings for drive chains are an excellent solution to drive chain lubrication problems. Usually, drive chains require additional lubrication, but by adding special oil-impregnated bushings, the chain can run without lubrication. Oil-immersed bushings, such as those of the CZPT brand for CZPT, are specially manufactured for this purpose. They capture oil during operation and release it onto the bearing surfaces, returning it to the bushing by capillary action.
Since their introduction to the automotive industry, engineered composite plastic bushings have been shown to provide longer service life and save up to 40% in maintenance costs. They have replaced bronze in thousands of applications, including pumps, medical equipment, and food processing machinery. Because oil-impregnated bronze bearings rely on capillary action, they must rotate to maintain a complete lubricating film. However, several factors prevent this film from fully forming, including low speeds and intermittent use.
During the manufacturing process, oil-impregnated bushings are manufactured to meet the wear resistance requirements of the drive chain. The sintered density of the oil-impregnated sintered bushing determines its mechanical strength. The larger sintered density increases the wear resistance of the oil-impregnated bushing but reduces the mechanical strength.
Whether or not a drive chain is lubricated will determine its overall life. Proper lubrication can extend chain life by 100% compared to a chain without proper lubrication. Proper lubrication means using high-quality oils without additives and oils that flow freely at prevailing temperatures. Indirect heating is required by immersing the drive chain in the molten pool as certain additives prevent oil from entering the chain joint.

China wholesaler Overhead Forging Detachable Chains Trolley Attachment Drop Forged Conveyor chain     a2050 roller chainChina wholesaler Overhead Forging Detachable Chains Trolley Attachment Drop Forged Conveyor chain     a2050 roller chain
editor by czh